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Available Services

wiring in the building on ceiling and electrical conduits system and metal pipeline instal

Core Electrical & Maintenance Services:

  • Power Distribution: Installation and maintenance of transformers, and dedicated circuits.

  • Facility Wiring: Industrial and commercial wiring for new construction, upfits, and machine relocations.

  • Preventive Maintenance: Scheduled maintenance to prevent costly downtime.

  • Lighting Solutions: Energy-efficient LED upgrades, emergency lighting, and ballast replacements.

Panel & Circuit Upgrades:

Upgrading electrical panels to support higher power demands, replacing old fuse boxes with modern circuit breakers, and installing Ground Fault Circuit Interrupter outlets.  Power distribution panels, transformer installations, and equipment electrical installations.

Automation & Controls Engineering:

  • PLC & HMI Programming: Developing and troubleshooting custom control systems using platforms like Allen-Bradley and Siemens.

  • Systems Integration: Designing SCADA systems, custom drive systems (AC/DC), and operator interfaces.

  • Machine Troubleshooting: Specialized repair for industrial electronics, including servo motors, drives, and encoders.

Diagnostic & Analysis Services

Power Quality Audits & Assessments, Harmonic Analysis, Power Quality Monitoring, Infrared Thermography, Grounding Surveys & Testing

Systems Integration:

  • PLC & HMI Programming: Developing custom ladder logic and operator interfaces to control production lines and provide real-time data.

  • SCADA Implementation: Designing Supervisory Control and Data Acquisition systems.

  • VFD & Motion Control: Integrating Variable Frequency Drives and servo systems to precisely control motor speeds, torque, and positioning for robotics or conveyors.

  • Network Infrastructure: Installing the physical and logical layers for industrial networks, including Ethernet/IP, Modbus, and Profinet, to ensure secure machine-to-machine Communication.

Safety & Compliance:

Performing electrical testing, energy audits, and ensuring compliance with National Electrical Codes

Custom Controls and Electrical LLC

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Control System Modifications

Machinery control system modifications typically include upgrading an existing control system's components or programming logic, or replacing older or obsolete components with modern controls.  Some of the factors that drive a manufacturer's decision to modify an existing control system are improvements to equipment safety, enhancements to production capabilities, and improvements in equipment efficiency.  These are some of the main reasons for performing a control system upgrade:

  • Safety Enhancements - Reduce the risk of injury to employees through the use of safety components or safety controllers

  • ​Improvement of Performance - Increase system response times and improve system control​

  • Adding System Functionality - Add new features such as data acquisition, remote monitoring or, interfacing for machine control

  • Modernization and Retrofitting - Upgrade or replace mature or obsolete components to reduce extended equipment downtime

Control system modifications can be challenging and require detailed planning and execution.  We have over twenty-five years of experience with modifying machinery control systems or replacing obsolete technology while minimizing downtime associated with equipment upgrades and ensuring compatibility with existing systems. 

704-520-6439

www.customcontrolselectrical.biz

3919 Providence Rd S

Ste B #607

Waxhaw, NC 28173

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